What is the core of the point system? Compared with the traditional mode such as maintenance workshop, what are its characteristics?

Spot check system, according to a certain standard, a certain period of time, the prescribed parts of the equipment for inspection, in order to early detection of hidden equipment failures, timely repair and adjustment, so that the equipment to maintain its prescribed function of the equipment management methods. It is worth pointing out that the equipment inspection system is not only an inspection method, but also a system and management method. Japanese companies have a set of detailed equipment inspection, standard procedures.

The core of the inspection system is in accordance with certain standards, a certain period of time, the specified parts of the equipment inspection, in order to early detection of hidden equipment failures, timely repairs and adjustments, so that the equipment to maintain its specified function

The characteristics of the inspection system

(1) fixed people: to determine the personnel of the inspection of equipment.

(2) fixed point: a clear point of failure of the equipment, a clear point of inspection parts, projects and content.

(3) quantitative: quantitative determination of deterioration tendency.

(4) fixed cycle: different equipment, different equipment failure points, give different point inspection cycle.

(5) fixed standard: give the basis for each point of inspection part of the normal or not, that is, the judgment standard.

(6) fixed point inspection schedule: point inspection schedule, also known as the operation card, to guide the point inspector along the prescribed route of operation.

(7) fixed records: including operating records, abnormal records, fault records and tendency records, have a fixed format.

(8) fixed point of inspection business process: clear point of inspection operations and point of inspection results of the processing procedures. Such as the urgent need to deal with the problem, to notify the maintenance staff; not urgent problems are recorded, reserved for the planned inspection and processing.

The main points of the point of inspection management is: the implementation of full management, full-time inspectors by regional division of labor management. Point checker itself is a consistent manager. Point inspection is carried out in accordance with a set of standardized, scientific track. Inspection is dynamic management, it is combined with maintenance.

The five points of the inspection content: fixed point, regular, fixed standard, fixed method, fixed person.