T-shirt printing which kinds of production process

T-shirt main printing process

First: screen printing due to which the printing cost is low, screen printing in the form of printing and dyeing, incurring the cost of plate making, suitable for mass production! As screen printing using color printing method, so can not be done according to the picture of all the colors of the transition, in the middle of the two colors, it is difficult to reflect the color transition according to the picture itself. If you want to achieve high precision, high complexity of the printing pattern, screen printing is obviously not suitable!

Second: thermal transfer printing process, thermal transfer printing is the use of thermal transfer printing equipment will be thermal transfer paper patterns and images after heating transfer printing on the fabric of a new process! Thermal transfer printing has two kinds of printing methods, one is sublimation transfer printing method, a kind of heat-set transfer printing method. Heat sublimation is mainly for chemical fiber materials, thermal transfer printing undoubtedly achieve the transition color, rich sense of hierarchy of the graphic printing effect, but because of the thermal transfer using the intermediate carrier transfer paper, so the heat-set pattern transfer in the adhesion of the surface of the formation of a layer of gelatinous material, feel poor, airtight.

Third: digital direct printing process For small batch printing, and can achieve a better feel! Digital direct spray technology, no need to make a plate, directly from the computer in the pattern spray painting on cotton fabrics, to achieve the WYSIWYG printing effect. Simple to operate, completely breaking through the traditional screen printing on the color limitations, digital printing can be achieved on the chromatography of 16.7 million color printing, colorful! The use of high-quality water-based environmentally friendly dyes, can ensure that the pigment molecules in the high temperature and high pressure under the complete fusion of cotton fibers, to achieve the printing pattern can not be touched to see the printing effect, is the most cutting-edge personalized printing solutions!

Printing process, a variety of high degree of refinement, on the digital direct printing, digital direct printing, digital direct printing undoubtedly adapted to the trend of small batch, multi-species products, personalized, fast delivery, high quality, fabric patterns and clothing styles of the popularity of the short cycle, as far as the clothing is concerned, the consumer in the clothing material in contact with the human skin of the comfort, breathability and hygiene and other utility function under the basic requirements, but also on the additional value given by the clothing. Clothing given by the additional value of higher requirements, such as the design concept of the printing pattern, visual effect, brand value. And digital direct printing undoubtedly adapted to the development trend!

First: computerized embroidery program: no need to make a plate, a single person can make a single piece. It is the computer in advance through the drawing software (PHOTOSHOP, Illustrator, etc.) designed patterns, through the computer connected to the embroidery machine to realize the process of embroidery. Is a home automation small embroidery machine and common embroidery thread on the market, the cost of consumables is very low, adapted to a wide range, such as handkerchiefs, towels, T-shirts, shirts, work clothes, etc. LOGO embroidery. The total investment is about 3,000 yuan.

Second: spray engraving as a whole: similar to computerized embroidery, the same no need to make a plate, a single person can make a single piece. Use the finished product immediately after the design. Apply to a variety of materials and fabrics of the logo printing, convenient and fast, wide range of use. Easy to print nameplates, numbers, logos, etc. on t-shirts, shoes and hats. This program uses a special A4 printer, a lettering machine, a special press machine and lettering film (32 colors), the total investment is about 7000 yuan, the cost of printing a single piece of low. This program is especially suitable for schools, institutions, companies and other group activities, the requirements of uniform clothing (such as printing, printing labels, etc.).

Third: digital thermal transfer, that is, the design of the pattern, the first use of digital printers to print on thermal transfer paper, and then after the role of high temperature and high pressure, so that the pattern attached to the fabric process, this method is currently personalized in the field of using more mature program. The process is divided into three major parts, namely, design, printout, thermal transfer. The production process is simple and easy to operate. Design process includes: image data processing, graphic design, the use of equipment such as computers, scanners, digital cameras. The printout process includes: image data output, using equipment such as printers. Thermal transfer process includes: transfer printing, the use of equipment with different forms of specifications of the thermal transfer machine, the general flatbed pressing machine has met the needs of the vast majority of families in the production. Image processing should pay attention to the problem is to use high-quality pictures, printout according to different quality requirements using the resolution, thermal transfer printing to master the temperature, time, pressure. The disadvantage of this method is that it is not possible to realize a large area of printing, printing has a "texture", very hard to touch, airtight, not environmentally friendly. The total investment is less than ten thousand dollars.

Fourth: digital direct spray, is currently the most cutting-edge printing technology, suitable for personalized high-grade T-shirts, sweatshirts and other printing. By connecting the computer and digital printing machine, the computer will be designed inside the pattern directly spray painted on the T-shirt, and then use the press machine solid color process, to achieve the WYSIWYG printing process. The operation is very simple, the biggest advantage is that it can be produced in a single piece, the printing quality is high, it can show the real color world, the printing part is breathable, the color is realistic, lifelike, and environmentally friendly. This technology can be perfect in dark-colored fabrics on the direct spray printing, no more than three domestic. And equipment, supplies, technology, after-sales and other complete set of printing solutions, the total investment of less than 50,000 yuan.

Thermal sublimation transfer printing refers to the use of inkjet printers dedicated thermal sublimation transfer printing ink does not require plate making and batch production of personalized thermal sublimation transfer printing, this technology has only begun to develop in recent years

Thermal sublimation transfer printing is a portrait, landscape, patterns, and other arbitrary pictures using thermal transfer printing ink (i.e., thermal sublimation ink) printed on color inkjet paper (or thermal sublimation inkjet paper), or regular ink Printing paper), or ordinary ink printed on adhesive film thermal sublimation transfer printing paper, and then through the thermal sublimation transfer printing heating equipment in a few minutes heated to a certain temperature, the pattern on the paper color realistic transfer to the porcelain (porcelain cups, porcelain plates, tiles, ceramic plates, etc.), glass, metal, plastics, cotton fabrics, and other materials on a special printing process.

At present, the use of heat sublimation transfer printing technology has been developed to mature goods include: clothing, cloth bags, hats, pillows, mugs, porcelain plates, tiles, watch cases, mouse pads, coasters, hanging calendars, awards, banners, work plates, door signs, mirror boxes, metal wine pots .... and hundreds of other commodities. We will continue to develop more personalized products by using the latest heat sublimation transfer printing and other technologies to satisfy your desire for personalized expression from head to toe, from clothes to use. Heat sublimation transfer printing technology can be subdivided into several types, the most important of which are adhesive film transfer printing and heat sublimation transfer printing.

1. Thermal sublimation transfer printing: the current technology is mainly applied only to the surface of the polyester fiber (polyester) clothing, such as fast sweatshirt and Physical comfort shirt, and the best white clothes (the location of the printed pattern for the white, but the rest of the clothes can be other colors, such as color sleeves). Colored clothes using digital heat sublimation, the ink and colored fiber fusion, will make the pattern color is different from the original, is not recommended to use.

2. Offset film transfer: The current technology is mainly used for clothes with very high cotton content. Various colors can be transferred by offset film, but dark clothes need to use higher-priced "special transfer paper for dark clothes", which is heavier and more unstable in quality.

Digital printing is printing with digital technology. Digital printing technology is with the continuous development of computer technology and the gradual formation of a set of mechanical, computer machine electronic information technology as one of the high-tech products, it first appeared in the mid-1990s, the emergence of this technology and the continuous improvement of the textile printing and dyeing industry has brought a completely new concept of its advanced production principles and means, to the textile printing and dyeing has brought an unprecedented opportunity for development. The advanced production principles and means have brought an unprecedented development opportunity to textile printing and dyeing.