What does unbalanced production lead to?

Imbalanced production operations reduce the production capacity of the production line.

Production line imbalance will reduce the production capacity of the production line should be, reduce the production capacity of the production line should be, reduce the production capacity of the production line should be, so the production line imbalance of the enterprise to find ways to improve, such as using vioovi's ECRS working time analysis software, which can be carried out action analysis, kinematics decomposition, work cycle analysis, operation analysis and improvement.

Equalization is the process of equalizing both production and output mix, which averages the total orders over a period of time so that each day's output is the same as the output mix. Unequilibrium is due to the uncertainty of changes in market demand, there will be significant fluctuations, for example, Tuesday is twice as many as Monday's orders, and then there are no orders on Wednesday. At this point, if you customize exactly on time to customer demand, there will be an imbalance in production.

What is the impact of the imbalance

1, the number of customers to buy and the time order is uncertain, if you want to meet all customer demand you need to prepare according to the maximum demand for production capacity or inventory, which brings higher inventory costs.

2, because of this demand uncertainty, advance inventory will bring the risk of stagnation, the loss is incalculable. Because demand fluctuates over time, different amounts of production resources are needed at different times, which inevitably leads to uneven use of resources and idle waste.

3, the fluctuations in demand for parts and components of the production chain will be directly to the supplier of the upstream process caused by the uneven demand, and this unstable response is not all suppliers can afford to eat.

Why implement production equalization

The production department would like to produce large quantities of fewer varieties of products, which would allow for the shortest changeover time, maximize efficiency, and achieve continuous and stable streamlined production.

But with the diversification of market demand, small quantities and multiple varieties have become the mainstream of customer demand, which has a great impact on the traditional mass production method. Therefore, balanced production can be a good buffer between the demand side and the production side of the contradiction, through the implementation of balanced production, reduce the uncertainty of customer demand, to ensure the stability of demand, so as to achieve continuous production.