What kind of development direction does internet+ provide to steel

China's steel industry has always been the mainstay of China's economic development!

Traditional steel production is facing:

Multi-tool, long process process industry, production equipment, a variety of chemical reactions within the physical changes and important parameters, etc. can not be seen from the outside;

The quality of the rail test only to the subsequent cold state to check out the multiple defects of the problem;

The methods used for iron transportation are manual. Information communication is slow, and the post work labor intensity, there is a certain degree of danger, and small train transport mode the whole process takes about half an hour, iron heat loss is too large, not conducive to energy saving and emission reduction;

Large server-based data warehousing and data analysis technology is difficult to meet the application of heterogeneous data sources data transformation requirements.

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"14th Five-Year Plan" By 2025, the industrial foundation will be further consolidated, the modernization level of the industry chain will be significantly improved, and the capacity utilization rate will be maintained at a reasonable range. The level of equipment has been significantly improved, the advanced level of coke oven capacity accounted for more than 70%, advanced iron and steelmaking capacity accounted for more than 80%. China's iron and steel has and continues to implement the capacity renewal program, using the world's advanced technology, equipment, processes and technology, especially at present China's iron and steel industry to green low-carbon and intelligent manufacturing as the lead, for iron and steel technological innovation, advanced energy-saving and emission reduction technology, intelligent manufacturing technology provides a broad market space, the integrity of the iron and steel industrial system and advanced further strengthened, the industrial base of the advanced is to enhance China's iron and steel Global competitiveness, comprehensively build a steel power necessary conditions.

Steel is the foundation of the manufacturing industry. The varieties, specifications and forms of iron and steel products are very many, the demand for the products is very large, and the number of users of the products and the types of users are very large. These characteristics make the steel production process, production processes and other extremely complex. Therefore, promoting digital transformation and implementing intelligent manufacturing in the steel industry is more complex and arduous than in other industries. We need to fully understand this in order to take the road less traveled.

Already many companies have begun to introduce the steel industry through big data, 5G, visualization, GIS-related technologies, full connectivity, full synergy to open up the data silos, in order to accelerate the pace of transformation and upgrading of the entire industry.

The smart steel mill solution is completely different from traditional production operations. In addition to the real-time display of industrial cameras on the big screen, there is also a real-time display of 3D simulation animation of the whole process built on visualization software.

Based on CAD drawings, bird's eye view drawings, and three-view drawings of the equipment, the 1:1 reduction of iron ore, coke and flux is added to the furnace from the top of the blast furnace, and then high-temperature hot air is blown into the furnace by the lower blast nozzle to generate reduction gas, reduce iron ore, and produce molten iron and slag. Each process adopts a number of intelligent technologies to significantly improve production efficiency and ensure production safety.

In conjunction with the blast furnace overhaul project, the company has increased the application of on-site robots, realizing less manned and unmanned production operations and equipment operation. 3D simulation animation of all units of the production line, equipment status, production status can be displayed in real time. Important production and quality data are also displayed in the 2D panel on the right.

Industrial Internet is the infrastructure for vertical, horizontal and end-to-end integration of smart manufacturing in the steel industry, and Hightopo aims to improve the reusability of data resources, and to provide a unified, responsive, and intuitive multi-dimensional display of product sales, finance, purchasing, and logistic analysis systems. The relatively complex and abstract data of steel mills are displayed in a visual and interactive way, so as to express the information and laws contained in the data in a visual and intuitive way. Managers can monitor the operation situation intuitively as if they were facing the dashboard in the cockpit of a car, and provide early warning and mining analysis of abnormal key indicators.

Click on the "Home" button within the scene to automatically pop up, displaying real-time production, inventory and shipments, raw material purchases, environmental data and energy system information. It works in tandem with the live view to give all dispatchers more comprehensive production information.

The remote control and intelligent scheduling system of iron and water tanker trucks integrating 5G technology realizes precise control of temperature drop of iron and water tanks, and realizes seamless docking of iron and water logistics, time flow, and information flow between iron and steel making processes, opening the era of intelligent control and comprehensive improvement of iron and water tanks' operation efficiency.

Through the process analysis of a large amount of data on the site, it integrates the whole scene of the iron and steel plant, as well as important processes such as sintering, ironmaking, steelmaking and steel rolling. And through the self-developed HT for Web powerful 2D and 3D rendering engine, a digital mirror image symmetrical to the working principle of iron and steel making is produced by building scenes and animation drive. It provides more detailed and in-depth data for production, operation and decision-making, and optimizes all aspects of steel production and operation.

In terms of application, the application scenarios are mainly focused on the optimization of the production process in the industrial site, involving the optimization of operational decision-making for enterprise management, the optimization of resource allocation for inter-enterprise collaboration, and the optimization of management services for the entire product life cycle. It helps to improve the ecological service capability and data governance level, release the potential of data elements, and nurture new kinetic energy for the next step of digital transformation of the steel industry to achieve a new leap.