How to solve the landing difficulty of automatic stamping production line

How to solve the problem of automatic stamping production line landing?

[How to solve the problem of automatic stamping production line landing? In recent years, with the development of society, the traditional manual stamping production line can no longer meet the expansion of market demand. Although the traditional manual production line has little investment in the initial stage of construction, its inherent problems such as low efficiency and poor product quality stability have increasingly affected the development of enterprises. Then develop full automation. ...

In recent years, with the development of society, the traditional manual stamping production line can no longer meet the expansion of market demand. Although the traditional manual production line has little investment in the initial stage of construction, its inherent inefficiency and poor product quality stability have increasingly affected the development of enterprises. Therefore, it is urgent to develop automatic stamping production line.

The traditional stamping automation industry in China, whether it is the bottom metal stamping or the top car stamping, the market environment is deteriorating, and many domestic manufacturers are still using traditional manual production, resulting in low production efficiency. At present, there is still a certain gap between our automation level and foreign first-line level. Therefore, the development of equipment and technology in automatic stamping industry plays an important role in promoting the progress of China's basic manufacturing industry.

It is understood that stamping equipment mainly processes metal plates and produces various stamping parts, which are widely used in automobile, machinery, electrical appliances, instruments, aviation and other industries. Stamping automation mainly refers to the automation of feeding, waste discharge, mold replacement, adjustment and operation of punch, monitoring of abnormal situation in stamping process, etc. These technologies are applied to the corresponding links of stamping production line to realize the automation of stamping production process.

In the process of understanding, Fan Qi robot experts answered some advantages, misunderstandings and solutions of automatic stamping production line!

Firstly, the advantages and characteristics of automatic stamping production line.

Sailing robot expert: Take the handling and loading and unloading of materials as an example. In this high-risk station, it is often difficult to recruit and retain people, and the labor cost is rising. Moreover, the precision of manual stamping is low, the precision of products is unstable, and the quality of products cannot compete with similar products abroad. After upgrading to automatic stamping production line, the whole production line has become a safe working environment, saving manpower and time, simplifying management process and greatly improving production efficiency and product quality.

Second, some enterprises have some misunderstandings about stamping automation at present.

Sailing robot expert: No matter what way we choose to replace manual loading and unloading, we must build on the basis of safety, stability, efficiency, flexibility and energy saving. Because most of the existing equipment is used to realize automation, it is difficult to eliminate the existing presses and molds, so we will encounter various problems that need to be improved or solved, such as: the mold can not be stuck, the workpiece does not deviate, the opening height of the press is not enough, the stability of the press is not high, and the press is large.

Realizing automation is not the automation of unilateral work of manufacturers, especially the renovation project. Automation is not everything. Don't deify it, and don't be afraid of it. Find a professional team to evaluate it. * * * Explore your own reasonable and feasible scheme. If there is no best plan, there is only better. Communicate and discuss more in the early stage, and then find ways to solve various problems. This is a process that requires the cooperation of both parties. Although automation is not everything, it is absolutely impossible without automation in the future. Some conditions may not be automated yet, but we must pay attention to changes from now on, even if we start from a single workstation, so as to push away the production mode operated by pure workers as soon as possible.

Thirdly, what are the ways to realize stamping automation, and what is the application of robots in automation transformation?

Sailing robot expert: the stamping production line is divided into two large stamping production lines: multi-machine connection stamping production line and single-machine multi-station stamping production line. Use robots and manipulators to retrieve manual transfer work. Robots and industry-specific manipulators are indispensable in the application of automation transformation and upgrading. A typical robot stamping automatic production line includes: robot, electrical control system, unstacking device, transition belt, sheet metal cleaning machine, sheet metal oiler, centering workbench, line end palletizing system, safety protection system and robot end picker.

Fourth, what preparations do enterprises need to make to transform the automatic stamping production line?

Fan Qi robot experts: First, improve the traditional manual production process and promote the standardization of technology and equipment; Secondly, the traditional production line is automatically transformed to realize multi-machine connection automatic production or single-machine multi-station automatic production; Third, scientifically plan the stamping site and equipment configuration (such as the boundary of personnel operation position, safe space, logistics channel, etc.). ) to achieve the purpose of optimizing the site environment and saving energy and reducing emissions.

Fifth, the future development trend of stamping industry.

Robot expert in Fan Qi: Stamping equipment will develop in the direction of large-scale, precision, intelligence (automation first), high-speed, flexibility, energy saving, safety and environmental protection. Large-scale high-speed compact mechanical press production line and multi-station press will be adopted, equipped with special and efficient up-and-down feeding and quick die changing devices.

All stamping equipment should have more intelligent self-monitoring ability for its own safety, production accuracy and working state, and all stamping equipment must meet the possibility of developing intelligent stamping sheet metal factory in the future, otherwise it will be eliminated, so both equipment manufacturers and buyers have to pay attention to this issue.

Sixth, as we all know, the automobile industry is the most perfect field of stamping automation application. What other industries are also developing rapidly? Which industries are most eager for stamping automation?

For this problem, Fan Qi robotics experts made it clear that which industry is more suitable for automation than home appliances, 3C electronics and hardware. Stamping is a high-risk industry, and it is really urgent to realize automation for personal safety, but not any industry or place is suitable for immediate automation. At present, products with single products or large quantities seem to be easier to realize automation.

It is not difficult to find from the communication with robot experts in Fan Qi that it is imperative to upgrade the automatic production line in the stamping industry, but there are still some doubts about how to go this way. For example, the robot stamping production line has been used abroad for many years, but due to the lack of experience and precedent in China, especially the advanced automation scheme such as the automatic robot stamping production line with international advanced technologies such as bus control and network digital communication has not been available in China.