Future Prospect of Body Panel and Painting

Big investment. Hardware running water refers to the running water form formed by the large-scale transformation of the special workshop and the installation of ground rails, specially designed baking rooms and primer rooms in the sheet metal painting workshop.

Hardware process is a process mode with large investment and good effect, which is suitable for large-scale sheet metal spraying workshop. The realization of hardware flow requires extremely high workshop and investment. Depending on whether the vehicles on the ground track are arranged vertically or horizontally, the paint workshop of the franchise store must be 30-80 meters long to accommodate the whole line.

In addition, due to the need to increase the ground track, rebuild or increase the curing barn and primer room, the overall investment will be quite huge. Because the hardware pipes are mostly straight rails in form, rhythmic connection is generally adopted. Generally, it can be divided into several processes: disassembling parts-sheet metal-putty-polishing/masking-topcoat-baking-polishing-installing parts. The time of each process is fixed and equal, which is called beat, such as 1 hour.

Only in this way can the pipeline run. Advantages of hardware pipeline include:

Compared with the traditional car body panel spraying workshop, the efficiency is greatly improved; Well equipped; Good working environment for employees; Fixed beat, easy to manage; The vehicle is parked on a trolley on the ground rail and pushed forward by technicians, so in general, the vehicle does not need to be started from beginning to end. On the other hand, the hardware pipeline also has its disadvantages, including:

First, the investment is large and the requirements for the factory building are high.

Second, it is difficult to determine the time of each jump. In most cases, the time of the beat is imagined by people. Third, there is a lack of flexibility, because as long as the shooting time is fixed, it is theoretically possible to calculate how many cars are produced every day. However, it is difficult for franchise stores to guarantee such a fixed car source every day, which will affect the flow of hardware, so it is easy to cause the paralysis of the assembly line. At this time, it is necessary to rely on the highly skilled scheduling and coordination of workshop managers.