Advantages of flexible production line

Flexible production line is a system with complex technology and high degree of automation. It organically combines microelectronics, computer and system engineering, and successfully solves the contradiction between high automation and high flexibility in mechanical manufacturing. The specific advantages are as follows.

1, high equipment utilization rate: after a group of machine tools are merged into the flexible production line, the output is several times higher than that of this group of machine tools when they are dispersed in a single machine.

2. Work-in-process is reduced by about 80%.

3. The production capacity is relatively stable: the automatic processing system consists of one or more machine tools. When a fault occurs, it has the ability of degraded operation, and the material conveying system also has the ability to bypass the faulty machine tool by itself.

4. High product quality: during the processing of parts, loading and unloading can be completed at one time, with high processing accuracy and stable processing form.

5. Flexible operation: The inspection, card loading and maintenance of some flexible production lines can be completed in the first shift, and the second and third shifts can operate normally without supervision. In an ideal flexible production line, its monitoring system can also deal with unpredictable problems during operation, such as tool wear and replacement, logistics congestion, dredging and so on.

6. The product has strong adaptability: the tools, fixtures and material conveying devices are adjustable, and the plane layout of the system is reasonable, which is convenient for adding or subtracting equipment to meet the market demand.