Hexagonal rod whirlwind milling

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Nanjing Caiyun Mechanical and Electronic Manufacturing Co., Ltd.

CY series CNC worm cyclone milling machine is a special high-efficiency CNC developed for worm and screw rod processing. The machine tool is independently developed by our company based on the production of CYW series thread cyclone cutters. It uses a cyclone milling head for high-speed milling, with extremely high processing efficiency; it adopts internationally advanced tangential tool setting technology to ensure fast and accurate tool setting; it uses indexable carbide inserts to ensure machining accuracy.

Machine tool performance characteristics:

●1. This machine tool is developed and designed by our company and has independent intellectual property rights (it has four national patents);

● 2. Suitable for automobiles, motorcycles, machine tools, reduction gearboxes, chemical machinery, plastic machinery, construction machinery and other industries;

●3. The machine tool uses the KND100T system to realize X, Z, C-axis and milling cutter power. Axis, cyclone head rotary axis 5-axis 3-axis linkage control;

●4. The machine tool spindle servo motor is passed through a harmonic reducer, with a maximum speed ratio of 1:100; achieving precise positioning of the spindle and powerful indexing cutting ;

●5. The cyclone milling head of the machine tool adopts an internationally advanced clamp-type indexable cyclone milling cutter. Multi-tool forming milling does not require sharpening; and there is no need to set the tool after changing the tool;< /p>

●6. The machine tool is designed with a precision adjustment mechanism for the helix angle. Each adjustment angle can be accurate to ±5″

●7. The hydraulic precision elastic chuck is used to ensure the accuracy of the worm runout.

●8. The tool spindle speed can be adjusted arbitrarily, so that the best tool cutting speed can be selected for processing workpieces of different diameters and materials

●9. Due to the use of carbide coating Layer technology blade, the tool is more durable and can cut quenched workpieces below HRC52

●10. Both ends of the worm can be automatically involute milled during the worm processing process, eliminating the need for secondary processing by a fitter

●11. The accuracy of machine tool processing of worms can reach up to level 6 (including all parameters); the processing surface roughness can reach up to Ra0.8;

●12. The number of worm heads processed by the external whirlpool milling mechanism is not affected by the Limit, the maximum helix angle can reach ±40°

Technical Specifications Technical Data

Item

Unit Unit

CY40-13 /B

Processing range

Capacity

Maximum swing diameter on the bed Max. swing over bed

㎜

Φ 400

Min. diameter cutter machining

㎜

Φ 8

Max. diameter cutter machining . diameter cutter machining

㎜

Φ45

Worm processing module scope

0.25-13

Max. workpiece length (from top)

㎜

750

Max. spiral angle of milling

-15°～ +15°

C axis

C axis

Spindle head form

Uniaxial A2-11

Clamping form

Flexible hydraulic chuck

Clamping specs

㎜

6-50

Feed shaft

Feed shaft

X-axis/Z-axis travel X axis / Z axis travel

㎜

200/670

X axis / Z axis rapid motion speed

m/min

6/10

C-axis speed range

rpm

0.5～ 25

Milling spindle speed range

Cutter axis

Milling spindle speed range

rpm

30～2000

Motor

Motor

Milling spindle motor power

kW

Standard: AC2.5/1.5

X-axis motor: power / torqueX-axis motor: power / torque

kW/N·m

AC2.1/12 (α 12)

Z-axis motor: power / torqueZ-axis motor: power / torque

kW/N·m

AC3.0/22 ??(α 22)

C-axis motor: power / torque

kW/N·m

AC2.1/12 (α 12)

Tool

Tool

Tool form

Indexable machine-clamped cutterhead Turning machine folder plate knife

Blade quantity

piece

4-12

Blade model

TGR/L

Tailstock

Tailstock

Tailstock form

Hydraulic tailstock, built-in center Hydraulic Tailstock, built-in top

Sleeve diameter / stroke

㎜

Φ150/150

Inside the sleeve Sleeve inside the hole taper

MT.4#

System

CNC System

Standard: KND100T system system

Working accuracyAccuracy

Surface roughness

um

Ra0.8

Worm accuracy Worm accuracy

Level 6

Feifan Fastening System