Fiberglass sculpture production process

Online most of the fiberglass process introduction is not very clear, will give you a detailed introduction to the Longcom sculpture process. With other companies process in the end what is the difference. Specifically what is different, the next look at my introduction. I believe you will have a different understanding.

1, glass fiber reinforced plastic sculpture modeling:

General manufacturers, modeling is not rigorous, with empty hands to put samples, do not take the computer to put samples or 3D modeling in the form of sculpture, looking for guerrilla cheap temporary workers team, the factory product understanding is not enough, the customer and the product requirements are not digested enough to lead to the proportion of the out of proportion, the modeling and drawing discrepancies, resulting in unqualified sculpture products out. Our factory should be hired to hire long-term professional beauty school sculpture master. According to the sculpture standard sculpture modeling. Our factory according to modeling selected sculpture materials, such as: clay, foam, wood, GRC, sponge, metal and other materials suitable for product requirements to modeling.

2, mold making:

The traditional practice of the line pieces of molding figure fast for efficiency, did not develop a standard method of product molding, arbitrary independent molding, resulting in the product in the molding process to destroy the details of the finished product with the sculpture of the draft there are obvious discrepancies, should be developed to standardize the molding program, regulate the workshop in accordance with the standard implementation. Preliminary need to make the group thoroughly digest the core parts of the product, understand the customer's use and requirements.

3, glass fiber reinforced plastic sculpture production:

Selection of materials: small workshops will take cheap materials and contracted artificial production, resulting in cracked products, fragile, bubbles, painting process is not meticulous enough, resulting in glass fiber and resin bonding is not strong enough to shorten the service life of the standard for the selection of international or local first-line brand materials. For example: Resin: international brands, DSM (Nanjing), Yaslan, local brands are Jiangsu Huarun, Fujian Yabang, Guangdong Futian, Guangdong Huaxun. Fiber: China Glass Group, Sichuan Jushi Group, Shandong Taishan. Accessories: Akzo;

The company uses: DSM resin (Europe's century-old chemical company), Jumbo Group's glass fiber (the world's largest fiber producer), Akzo accessories (a hundred years of British chemical companies)

4, the simulation of sculpture to achieve:

Material: special metal parts, sculpture of clay, glass fiber reinforced plastic, fabrics, tubes, hides, real shoes, shutters, wires, pipes, hoses, and so on. shutters, wires, pipes, LEDs, etc., oxygen cylinders, male master wood, transparent resin accessories, simulated eyes, real zippers, industrial belts. Real pants, shaped screws.

5, comprehensive materials:

Use all available materials to complete all the creative art modeling, bold attempts and ideas, each conceptual art installations perfect presentation.

Materials: steel pipe, PVC pipe, wire, real props, wood, acrylic, fiberglass, foam, stainless steel, sponge, fabric and so on.

6, the internal structure of the product:

Traditional FRP workshop, rarely add structure or support inside the product, or the support is not specialized enough, do not consider the product itself and the product life to do the internal support, should be in the product according to the use of the product and easy to damage the part of the development of the steel structure program, draw the steel structure schematic diagrams to the workshop for standard construction. Plane can be used honeycomb wood plywood, shaped parts should be used to bend the steel pipe after welding and then use fiberglass and products inside the fixed link.

7, surface grinding repair:

(1) Embryo grinding is not in place to deal with surface dirt or yellow wax is not thorough enough, resulting in the late atomic ash and fiberglass reinforced plastic products delamination, cracking, peeling.

(2) The surface repair is not meticulous enough, the time spent is not enough, the surface is uneven, there are sand holes, and even dead ends are not repaired. This process is also a key step in the cost of this process, the surface repair is not delicate enough will be lower labor costs, the surface treatment of detailed product costs directly after the rise.

(3) primer: workshop-style practice of a primer or even do not do the primer, (Guangzhou, a factory shipments fast, is not to do the primer) primer must be two to three times for repeated spraying and repair details. Fang can check out the product details have not done. Atomic gray: should be used for automotive or fiberglass special atomic gray repair.

(4) water grinding: more than 90% of the factories in the country did not carry out the water grinding process, because we did not consider after water grinding the product surface fine particles to reduce the surface in the spray paint is becoming delicate, but also to facilitate the quality inspection in the final inspection to check the details.

(5) This is all done through the quality control

inspection and then finally enter the paint shop.

8, surface paint:

(1) paint selection: most factories use furniture paint, PU paint, indoor paint outdoor use are falsely claimed to be automotive paint, can not withstand the test of time: the color fading, white yellowing, paint cracking, peeling a series of problems exposed. Normal should choose an international brand or domestic good reputation brand for the job. Such as international: the United States DuPont, Japan PPG British Akzo, domestic: Giraffe, China Resources, Zijinhua series of brands. The factory uses Japanese PPG brand paint (with Guangzhou Honda and Toyota car with the same paint)

(2) technology: surface paint is not saturated enough, painted color burrs, color lines are not smooth enough, the surface color is not pure enough, the surface varnish is not bright enough a series of problems belong to the process is not detailed enough. Are the factory's own requirements, the market and product positioning. Pave the way for the future in the line of influence of a better future.

9, packaging process:

A perfect product is often ruined in the rough packaging.

(1) The usual practice of packing a layer of bubble wrap, or add a layer of wooden frame, in the transportation of bumps in the way easy to scratch the paint surface paint.

(2) The company's recent years packaging methods: non-woven + pearl cotton + bubble wrap + cardboard + stretch film + wooden frame or wooden box.

(3) From 2014 the factory will not oversize specifications of all products, non-woven fabric + bubble paper + surrounded by foam sheet + customized double-pit cardboard box + wooden frame packaging.