Traditional Culture Encyclopedia - Traditional virtues - How about a paint shop in an automobile factory
How about a paint shop in an automobile factory
If welding is the iron man, painting is the colorist. After several processes of painting, a welded white body is covered with a layer of "multi-functional coat", with anti-ultraviolet, anti-scratch, corrosion resistance and other properties. As an essential process for the whole car, but few people are involved, how to do a perfect counterstory?
Body Comparison ChartEach BIW has a post-painting "bath" experience, with seven water washing tanks and two degreasing tanks. all the oil and welding slag on the BIW is washed away, and it becomes a clean BIW. after removing the floating dust, we experience our silane treatment process. The green silane pretreatment technology adopted by Aichi saves energy by 50% and reduces residue by more than 95%. Heavy metals such as nickel and manganese can be realized with zero discharge.
After BIW's bath is coated with silane film, BIW will enter the electrophoresis process. Aichi uses a cathodic electrophoresis process, with the bodywork acting as the cathode. The gel particles in the electrophoretic paint are positively charged and electrodeposit a unique electrophoretic film on the body surface. The use of a new generation of high-permeability electrophoretic paint from BASF of Germany, the industry's leading paint manufacturer, ensures high anti-corrosion performance of the body.
After the BASF electrophoretic solution completes the make-up, the body-in-white will enter the sealing line, which will be equipped with fully automated gluing robots, realizing 100% automated gluing in the UBS and UBC regions, reducing the workload of dozens of people, while the number of heavy jobs in the workshop is reduced to zero. Compared with the traditional asphalt damping sheet, Aichi adopts robot spraying of water-based acoustic noise reduction LASD material, which not only reduces the weight of the whole vehicle by 2 ~ 3 kg, but also significantly reduces the VOC emission and odor in the vehicle, bringing users a synchronized driving environment in Central Europe.
d, LASD sound insulation and noise reduction material spraying robot workshop finishing line is equipped with 39 robots to realize 100% automation of wiping, painting and opening the door. Ostrich feathers, ionic wind, intelligent electric pump paint adjustment system (9 4=13, 13 colors to meet the customization needs), so that your car to enjoy a unique and prestigious service.
Wall-mounted spraying robot workshop topcoat process using intermediate free B1.
Million car purchase subsidy
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