What is the technological process of plush toys?

First, cutting. Traditional cutting methods mainly include hot cutting, cold cutting and manual cutting. At present, some factories begin to use laser cutting, and some places use mesh cutting machines in the clothing industry to cut. Different fabrics can choose different cutting methods. Generally speaking, the accuracy and efficiency of manual cutting are low. Cold cutting is not only cutting toy fabrics with steel abrasive tools combined with press, but also suitable for multi-layer cutting of thinner fabrics with high efficiency. Hot cutting is a flat die made of gypsum board and thermal fuse, which melts and cuts the toy fabric after being electrified. This kind of eager method is more suitable for thick fabrics of chemical fiber, and can't be cut in multiple layers. The new laser cutting has high precision and low labor cost, but the speed is a little slower and the machine is more expensive. Of course, the double-head laser cutting machine can make up for the lack of speed. When cutting, we should pay attention to the wool direction, color difference and the number of pieces of toy fabrics. Cutting must be scientifically typeset, which can save a lot of fabrics and avoid unnecessary waste. It is particularly important to cut off electricity safety. Second, sewing. Sewing is to sew the cut toy pieces together to form the basic shape of the toy, which is conducive to the later filling and finishing, and finally complete the product. Most sewing machines used in toy industry are industrial high-speed flat sewing machines, and domestic sewing machines are not suitable for the production and processing of plush toys. Everyone in the industry knows that the alignment of sewing size and marking points is very important when sewing. The sewing size of most toys is 5mm, and some small toys can use the sewing size of 3 mm. If the sewing size is different, there will be deformation or asymmetry, such as the size and thickness of the left leg and the right leg are different. If the stitching of the marker points is not aligned, there will be situations such as limb distortion and face distortion. When using different toy fabrics, we should pay attention to using different machine needles and needle plates. For thinner fabrics, sewing machine needles of 12# and 14# are mostly used, and small eye needle plates are used. For thicker fabrics, 16# and 18# machine needles are generally used, and big eye needle plates are used. During sewing, always be careful not to have jumpers, adjust the stitch code for toys of different sizes, and pay attention to the integrity of stitches. Attention should be paid to the inverted needle at the initial position of the sewn material piece to avoid the sewing of the sewn material piece. In the process of sewing toys, the relatively difficult parts are generally on the head seams and soles of toys, such as car ears and rotating soles, which require higher skills and physical fitness. Other aspects, such as adjusting the height of machine teeth according to the thickness of fabric and choosing the same color matching line according to the color of fabric, are all routine precautions. Of course, the key to improve efficiency and strictly control quality is to check the quality of sewing team at any time, arrange assembly line reasonably and use auxiliary workers effectively. Regular oiling, cleaning and maintenance of sewing machines can not be ignored. Third, after finishing. As far as the types of technology and equipment are concerned, the finishing process is relatively complicated. In the finishing process, there are eye washing, skin turning, filling, sewing, noodle processing, setting, hair blowing, thread cutting, needle inspection and packaging. Equipment includes air compressor, punching machine, carding machine, cotton filling machine, needle detector, hair dryer, etc. Pay attention to the specifications of the eyes when drilling, and test the tightness and tension of the eyes and nose; When filling, pay attention to the fullness, symmetry and in place of the filling part, and weigh each product with weighing tools; Most of the seams of toys are located on the back. Pay attention to the size and left-right symmetry of the suture when sealing. No obvious needle and thread marks can be seen after sewing, especially some short-staple ironing materials, and there should be no big seam holes at the seams. The charm of plush toys is often concentrated in the face position, so the handle and details of the face are very important, such as the fixing and trimming of the face, hand embroidery of the nose and so on. A good quality plush toy needs final finishing, thread and hair removal, needle detection and packaging. .