Other cleaning machines for shot blasting machine

Caterpillar type shot blasting machine, suitable for cleaning the surface of various parts. Where all kinds of metal castings surface sand cleaning, black

Color metal parts of the surface rust, stamping parts of the surface burrs and burrs of the inverted blunt, forging and heat treatment of the surface treatment of the workpiece and the spring surface oxide removal and the surface of the grain refining, etc. can be achieved through the series of equipment shot blasting and strengthening process. Its application range is very wide, mainly foundries, heat treatment plants, motor plants, machine tool factories, bicycle parts factories, power machine factories, automobile parts factories, motorcycle parts factories, non-ferrous metal die-casting plant. After shot blasting workpiece can get a very good material color, can also become the surface of metal parts black, blue, passivation and other processes before the process, but also for electroplating, painting and other finishing to provide a good base surface. Through the machine after shot blasting workpiece can reduce tensile stress, while making the surface grain refinement, so that the workpiece surface strengthening, increase its service life. The shot blasting machine working noise, less dust, high production efficiency, while the projectile can be automatically recycled to reduce material loss, reduce costs, is the ideal surface treatment equipment for modern enterprises. The models of this shot blasting machine are QDS326\QDS3210\6GN\15GN and so on. Function

Complete, high efficiency, good quality, large turntable for the turnstile structure, 8 sets of partitions separated by 8 turntable station, each station has a set of fixtures, workpiece loaded into the workpiece inserted into the 8 small turntable taper holes, automatically rotate, shot blasting machine using high-speed rotation of the impeller to the shot in the workpiece, the chamber shell all with wear-resistant steel plate, long life, for gears, gear shafts, springs, tie rods and other equipment for large quantities of fear of collision workpiece and precision workpiece. Large quantities of fear of collision workpiece and precision workpiece cleaning and strengthening,

Use

Applicable to automotive, shipbuilding, mining, aviation and other industries use. Advantages:

1. Adopting the international advanced cantilever centrifugal shot blasting machine with large shot blasting volume and high blasting speed, it can significantly improve the cleaning

rate and obtain satisfactory cleaning quality.

2. Simulation of the blast map and all the drawings of the shot blasting machine are completely computer-aided design (CAD) drawings, the selection of shot blasting machine and layout is more reasonable

3. The use of the popular pitless structure, that is, to save the cost of the construction of the foundation of the pit and time, and also solved the problem of rust and corrosion of sand in the elevator due to the user's water storage in the pit block. The hook has the functions of lifting, running and indoor rotation.

4. The cleaning chamber is protected by high chrome plate, which greatly improves the service life, beautiful appearance and easy to replace. Hanger type shot blasting machine automatically: the workpiece to be shot blasting process is directly hung on the hook or hanger, manually brought to the front of the shot blasting room traction system, the hook automatically into the shot blasting room. After the hook enters the blast chamber, the blast chamber door will be pneumatically closed and electrically interlocked to prevent others from accidentally opening the blast chamber door while the workpiece is being blasted in the blast chamber. The hook enters the blasting room and makes reciprocating motion and rotation at the set interval position, so that the workpiece is fully blasted and the dead space of blasting is reduced. Two hooks, one hook in the shot blasting room shooting, the other hook can load and unload the workpiece. The time of shot blasting can be adjusted arbitrarily. The door of the blast chamber is opened after the blast machine stops running to bring in and take out the workpieces. The dust generated in the shot blasting process is filtered and discharged by a secondary dust collector. Hanger type shot blasting machine scope of application: aluminum alloy die casting, zinc alloy die casting, copper castings, stainless steel precision castings, cast iron parts, motorcycle frames and steel parts of the surface cleaning, finishing, peening.

Features:

1, with reference to Germany's late nineties shot blasting machine for localization and manufacturing.

2, the shot blasting machine is driven by a direct motor, the motor is a frequency conversion motor, can be frequency control speed.

3, steel shot flow control valve can be micro-adjustable, pneumatic opening and closing.

4, using the world's most advanced core cylinder pulse blowback dust removal system.

5, electrical PLC control PLC controller using Japan Mitsubishi, electrical components using Siemens or Omron products.

6, no pit design.

Description:

1, in the standard model, the shot blasting machine is equipped with manual hanging system. 2、For heavy workpieces, the shot blasting machine can be equipped with an optional electric hoist. 3、The door of the blasting room can be opened and closed pneumatically or manually.

Hanger type shot blasting machine manual: This type of cleaning machine is suitable for foundry, construction, chemical industry, electrical machinery, machine tools and other industries, small and medium-sized castings, forgings, surface cleaning or peening treatment. Especially suitable for multi-species, small batch of castings, forgings, aluminum alloy castings and steel structure for surface cleaning and shot blasting to remove a small amount of sticky sand on the surface of the workpiece, sand cores and oxidized skin; also suitable for heat treatment parts of the surface cleanup and enhancement; especially suitable for the collision should not collide with the cleaning of long, thin-walled parts.

We apply shot blasting technology to achieve the purpose of descaling and strengthening, because shot blasting is still the world's most economical and reliable method. Compared with other cleaning technology, shot blasting has the following advantages: * Improve the anti-fatigue performance of mechanical products and metal components * Eliminate stress concentration * Extend its service life * Optimize the surface process state of the workpiece * Greatly improve the cleaning efficiency * Reduce the labor intensity of cleaning work * Reduce environmental pollution I. Scope of application

It is mainly applied to sand cleaning, rust removal, oxidized skin removal, surface strengthening and surface finishing of castings, forgings, aluminum alloy parts, stamping parts, gears and automobile parts, automobile wheels, motorcycle parts, springs and so on in various industries.

II. Features

1, the machine according to the workpiece cleaning requirements in the two working positions each arranged in four sets of shot blasting machine, cleaning a wide range. The workpiece is transported by the hanging conveyor system, stops and rotates in the working position of the cleaning room, and receives the shot blasting cleaning, so that the surface cleanliness of the workpiece can be up to Sa2/2 grade, and the quality is uniform. The arrangement of the shot blasting machine is simulated by computer, and all the angles and positions of the arrangement are determined by computer design. On the basis of taking care of all the workpieces to be cleaned, minimize the empty throwing of the pellets, maximize the utilization rate of the pellets, and reduce the wear and tear on the lining plate inside the cleaning room. Shot blasting machine frequency conversion speed regulation, can be designed according to different parts of different striking speed, to achieve multi-species *** line production. 2, according to different specifications of the parts to make the corresponding spreader, through the electronic control system to adjust the cleaning time, complete the cleaning of different parts, adaptability. 3, the use of advanced lifting, separation and spiral new technology, high component performance. The overall structure is compact, easy to install, dismantle, can effectively remove dust, separation of unwanted small particles of steel sand, storage of useful and eligible for the requirements of the steel shot. 4, clean up the interior chamber inlaid wear-resistant ZMn13 guard plate for protection, the guard plate with wear-resistant iron nuts bolted to protect the head of the bolt is not easy to be damaged, and dismantling, replacement is convenient. 5, taking into account the poor working conditions of the shot blasting room, the steel sand overflowing, the clean-up room at the end of each 500 mm in length. Each end of the cleaning room to increase the length of 500 mm auxiliary isolation room 1, rotating the door can effectively control the spillage of steel sand. 7, the host chamber settling, cyclone dust collector, precipitation filter cartridge blowback dust collector three-level dust removal, dust removal efficiency is high, the dust emission control in the environmental protection requirements. 8, centralized control of the equipment, with a "manual" and "automatic" The equipment is centrally controlled with "manual" and "automatic" working state switching function. The panel of electric cabinet is equipped with process display and sound and light alarm device. In the event of failure, automatic alarm and display the fault parts. 9, in order to facilitate debugging and maintenance, the machine can be manually operated, the control is set up in a series of interlocking functions, must be in accordance with the intrinsic order to start the equipment, in order to protect the normal operation of the equipment. Will not be caused by misuse of shot clogging, damage to the shot blasting machine. 10, the automatic state of the PLC control, the whole line of automated production, the production process is coordinated and accurate, and improve the production efficiency. 11, the main electrical components are used Te products, the trip switch using OMRON electrical appliances, good quality, long service life. Self-locking and interlocking performance is reliable and stable. III. National standards on which this equipment is based 1. "General Technical Conditions for Shot Peening Equipment" 2. "Requirements for Safety Signs, Safety Colors, etc." 3. "General Technical Requirements for Foundry Machinery" 4. "General Technical Conditions for Industrial Machinery and Electrical Equipment" 5. "Standard for Safety and Protection of General-Purpose Equipment" 6. "Evaluation of Roughness of Steel Surface Before Painting" 7. "Noise Standards for Industrial Enterprises" 8. "Rusting and Descaling Grade of Steel Surface Before Painting" 9. "Rusting and Descaling Grade of Steel Surface Before Painting" 11. Equivalent marks and descaling grade of steel surface rust before painting" 9. "Comprehensive Emission Standards for Air Pollutants" 10 "General Technical Conditions for Pneumatic System" 11 "General Rules for Safety and Health Requirements in the Production Process" 12 "Safety Distance for Mechanical Protection" 13 "Welding Process Evaluation of Steel Pressure Vessels" 14 "Preparation of Electrical Application Documents, Part I, General Requirements" 15 "Acceptance Specification for Electrical Appliance Installation Engineering Panels, Cabinets and Construction" 16 "Lighting Design Standards for Industrial Enterprises" 17 "Pressure Vessel Lighting Design Standards" 17 "Pressure Vessel Safety Technology Inspection Regulations" 18 "Safety Regulations for Painting Operations Ventilation and Purification of Pre-Painting Process" 19 "Workshop Air Dust Hygiene Standards" 20 "Safety Regulations for Painting Operations Safety of Pre-Painting Process" 21 "General Principles of Safety/Hygiene Requirements for Production Processes" 22 "Safety Standards" 23 "Low Voltage Power Distribution Design Code" The ring-rail shot blasting and cleaning machine adopts a The ring rail type shot blasting machine adopts fully closed structure, special sealing measures are taken at the top of the blasting room and at the opening of the shot blasting machine, so as to completely prevent the splashing of the projectile, the workpiece reciprocates left and right in the blasting area, the rotation of the hook can be realized depending on the working condition, as well as the forward and reverse rotating and frequency conversion speed regulation, and the whole machine adopts PLC automatic control. Mainly used for aluminum and magnesium alloy castings surface cleaning, also applies to castings, forgings surface cleaning and strengthening.