Transformation of traditional industries by information technology

From the integration of industrialization and modernization to "internet plus" and then to intelligence, Kailuan Group uses information technology to upgrade and transform traditional industries, and is upgrading from "1.0 version" to "2.0 version" and "3.0 version", and is constantly advancing in depth.

China Economic Times reporter learned that Kailuan Group adheres to independent innovation in accordance with the principle of "being close to reality, being applicable and practical", and always starts from the needs of enterprises, starting from the integration of industrialization and informatization, and begins to move towards intelligence, so as to promote the transformation and upgrading of traditional coal industry and the high-quality development of enterprises.

Implementing the integration of industrialization and modernization: promoting industrial upgrading from reality

Proceed from reality and promote the traditional coal industry with the integration of industrialization and modernization.

People from Kailuan Group said that based on the advantages of "information control center", the group strengthened the digestion and absorption of new ideas and technologies for the integration of industrialization and informatization, and combined with the actual needs of enterprises, carried out all-round transformation and innovation, forming an independent technological innovation model.

Kailuan Group has studied and formulated the unattended centralized control technical scheme in line with its own reality in view of the transformation needs of old mines and a large number of people, and promoted the centralized control and unattended mode of the main production systems in coal mines. In view of the heavy workload, frequent accidents and concentrated personnel, we will continue to deepen mechanized substitution and automatic attrition.

According to the daily management needs, Kailuan Group highlights the strength of software development, determines the innovative direction of extending software development to production, and takes the project as a link to implement the responsibility system of "passing, helping and bringing" collaborative project development between new and old personnel to continuously improve the level of software research and development. The main management departments, functions and work of the group company have achieved comprehensive information technology support and coverage, and more than 70% of the systems and subsystems have achieved independent research and development.

In order to meet the demand of safety production, Kailuan Group has continuously improved the "Safety Management Information System Group", and successively developed several subsystems with different functions, such as 10, such as "Safety Monitoring Real-time SMS Alarm Information System", "Safety Monitoring Information Comprehensive Processing System" and "Major Accident Emergency Rescue Dispatching Command System". Electromechanical management, production command and scheduling, etc. Realize information management and continuous upgrading; "Service-oriented integrated IT operation and maintenance management platform based on real-time monitoring", "integrated network system management and supervision platform" and "Kailuan Group industrial control network security protection software" respectively obtained national computer software copyrights.

The integration of industrialization and modernization of Kailuan Group also extends to the front line of enterprise management and production, forming an information management system covering the safety management of enterprise production and operation and the work of the party and the masses, and forming a centralized control and unattended management and control system for the main production systems of coal mines.

Up to now, Kailuan Group has been awarded by the Ministry of Industry and Information Technology as "National Key Promotion Project Undertaker of Industrialization and Informatization for Safe Production" and "National Demonstration Enterprise of Deep Integration of Industrialization and Informatization (Safe Production)"; Obtained "Advanced Enterprise of Information Construction in Hebei Province" and "Demonstration Enterprise of Industrialization and Information Integration in Hebei Province"; For many years, it has been rated as the national demonstration enterprise of coal industry informatization; In the field of integration of industrialization and modernization, it has won more than 50 national, provincial and municipal scientific and technological progress awards, 2 national technological patents 19, 2 national scientific and technological progress awards and 6 first-class scientific and technological progress awards of China Coal Association.

In 20 15, the State Administration of Coal Mine Safety proposed that we should learn from the experience of Hebei Kailuan Group in the integration of informatization and automation, encourage large and medium-sized coal mines to carry out technical transformation of ventilation, lifting, transportation, drainage and power supply systems, simplify and optimize production systems, and reduce the number of working faces and underground workers. At the 20 18 National Coal Mine Safety Infrastructure Promotion Meeting, the leaders of the National Emergency Management Department praised Kailuan's achievements in industrialization, industrialization integration, unattended and other fields for many times.

Expanding "internet plus": from satisfying self-use to industrialization

Constantly improve and develop "internet plus" and seek industrial development.

Focusing on the integration of industrialization and modernization in Kailuan and the construction of "internet plus" wisdom, Kailuan Group regularly carries out the activity of "one scientific and technological innovation project per capita every year" in the core team, and establishes and improves the "three-level evaluation system" of scientific and technological capabilities with innovation as the guide, projects as the carrier and achievements as the evaluation. After years of hard work, an innovation team has been formed, with 24 core members, including Master 16, covering computer applications, software, network, communication engineering and other fields. Long Dapeng Innovation Studio, the information control center, has formulated and implemented the construction plan of 100 patent master studios. Only since 2020, we have applied for patents 16, obtained 8 patent certificates, and been named Tangshan Industrialization and Informatization Integration Innovation Studio.

With the development plan of Kailuan Group's integration of industrialization and modernization and the "internet plus" smart Kailuan development plan, the road of intelligent transformation of Kailuan Group started from "1.0 version" and gradually upgraded to "2.0 version" and "3.0 version". Among them, people are the core force for Kailuan Group to advance from the integration of industrialization and modernization to "internet plus". Kailuan Group takes the information control center as the core, builds a learning team, promotes innovation through learning, and stimulates the vitality of innovative teams. The information control center team took the lead in achieving "four 100%": aiming at cultivating multi-skilled talents with one post and multiple certificates, the annual training target system was strictly determined, and the training rate of all operating employees reached100%; With the popularization and application of new technologies as the goal, organize technical training, discussion and exchange activities, and the training rate of management technical cadres will reach100%; Organize the research, popularization and application of project technology, and the training rate of professional and technical personnel will reach100%; * * * Enjoy research results, promote technology integration, popularize professional knowledge, and organize professional and technical personnel to attend the podium 100%.

In the information control center, the "teacher-student mutual training mode" was introduced to break the technical boundaries, share personal achievements and promote technology integration. We will improve the three linkage mechanisms of "training and professional research, training and technical projects, and training and work innovation", with an average of 50 people giving lectures on stage for nearly 100 class hours every year, with more than 2,000 people attending lectures every year. Turn the lecture hall into a platform for testing and improving self-ability.

By constantly improving the top-level design of integration with the Internet, implementing major projects, building an innovation system and other measures, the scientific and technological innovation of the integration of industrialization and informatization of Kailuan Group has shown a good development momentum.

In the past five years, * * * has organized and implemented 95 key projects, such as "Automatic Control Mode of Production System in Hundred-Person Coal Preparation Plant", "Research and Application of Intelligent Monitoring System for Energy Management in Mining Area", "Remote Early Warning and Diagnosis System of Multi-source Heterogeneous Data Fusion in Fully Mechanized Mining Face" and "Research and Application of Mine 4G Intelligent Communication Platform", with an annual comprehensive benefit of over 6,543.8 billion yuan. The automation rate of the main production systems in the coal mines of the whole group remained above 85%, and the proportion of unattended posts and components in the main production systems reached 46%, which effectively reduced the labor intensity, improved the work efficiency and significantly improved the level of safety and controllability.

Kailuan Group has been deeply extended from the integration of the two industries to the construction of "internet plus" from three aspects: highlighting the application of big data, realizing the high enjoyment of information, ensuring the convenience and accuracy of data transmission and extraction, handling risks quickly and efficiently, and improving the management level of enterprises; Deepen the construction of intelligent equipment and safety prediction and early warning, speed up the process of mechanized substitution and automatic attrition, and improve the management level of coal mine safety production; Accelerate the application of "internet plus" technology in training, education, engineering consulting and other fields, realize industrialization development for the society, promote enterprises to make new breakthroughs in increasing income, reducing costs and increasing efficiency, and form new industrial projects for enterprises while enhancing their competitiveness.

Aim at intelligence: let high-quality development reach a new level

Vigorously implement intelligent construction and continuously improve the level of high-quality development.

In the initial strategy of "integration of industrialization and modernization", Kailuan Group determined the four-level project construction concept of "pre-theoretical research, technical scheme determination, project pilot organization and overall promotion of the Group", and gradually formed the management mode of "a number of basic project research, a number of finalized project pilots, a number of mature projects promotion and a number of scientific research projects appraisal" for independent innovation, and formulated the annual technical report, project construction scheme and investment plan. For key projects with development prospects, adhere to the principle of "laying the foundation in one year, summarizing in three years, reviewing in five years and improving in ten years", so that new ideas, new patents and new technologies can be transformed into projects one by one.

In order to promote the project, Kailuan Group has implemented the innovative project of "R&D, demonstration, pilot test and manufacturing" and "four in one".

-The Information Control Center is responsible for project research and development, organizing preliminary technical research on key projects of industrialization and informatization integration, presenting theoretical and technical research results, organizing technical experiments, and proposing technical reports and project implementation plans.

—— The group company organizes project demonstration, comprehensively reviews and improves scientific research achievements, puts forward review opinions, and after submitting them to the group company for acceptance, determines the technical scheme and implementation scheme, and negotiates with the production unit for research and trial use.

-Grass-roots production units carry out pilot projects. Organize the informatization personnel of the production unit to cooperate with the engineering and technical personnel of the group to improve the operation level, engineering organization level, technology application level and system management level of the field personnel during the project implementation. After the pilot is successful, the group company will organize the acceptance.

—— Zhongluan Technology Co., Ltd. organized the research and development and manufacturing of supporting products for successful pilot projects, and provided products for the comprehensive promotion of the projects.

The core team, mainly formed by the Information Control Center, regularly organizes project investigation around the indicators of reducing staff, increasing efficiency and safety, maintains in-depth interaction with the headquarters departments and grass-roots units of the group company, finds and analyzes shortcomings and breakthrough points, selects projects, integrates and innovates existing projects, and studies and determines the three principles of integration and innovation: "connecting points into lines, connecting lines into surfaces, mature technology, stable operation, and combination of management and technological innovation".

These preliminary preparations laid the foundation for the intelligent transformation of Kailuan Group. With the deep integration of "5G" and coal mine production, the intelligent construction of coal mines will enter the "fast lane". According to the relevant requirements of Hebei Province to promote the intelligent development of coal mines, Kailuan Group's intelligent construction of coal mines will continue to promote scientific and technological innovation around the realization of intelligent, people-oriented, safe and efficient, innovative and integrated development of safety production. Make full use of automatic inspection, centralized monitoring, data acquisition, analysis and early warning, remote intelligent control and other technical means, integrate and innovate the "intelligent control mode", realize the transformation from "unattended and patrolled" to "unattended and patrolled with few people", and expand "unattended fixed parts" to "unattended mobile parts".

According to the planning of Kailuan Group, more than 300 key projects will be completed from 2020 to 2025, including industrial ring network and big data platform, intelligent coal mining, intelligent tunneling, intelligent electromechanical, intelligent auxiliary transportation, intelligent communication and national defense.

It is estimated that by 2025, the large and medium-sized mines of Kailuan Group will basically complete the intelligent construction, form a set of intelligent production management systems, and the high-quality development of enterprises will reach a new level.